Labconco PuriCare Vertical Flow Stations 3830020 User Manual

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PuriCare
Ve rtical Flow Stations
Models
3830000
3830020
User’s Manual
LABCONCO CORPORATION
8811 PROSPECT AVENUE
KANSAS CITY, MO 64132-2696
800-821-5525, 816-333-8811
FAX 816-363-0130
HOME PAGE www.labconco.com
Labconco’s Mascot,
Labby the LABster
Register your product online at
www.labconco.com/productreg.html
or return the attached card and
receive FREE LabbyWear
!
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Summary of Contents

Page 1 - User’s Manual

PuriCare™Ve rtical Flow Stations Models38300003830020User’s ManualLABCONCO CORPORATION8811 PROSPECT AVENUEKANSAS CITY, MO 64132-2696800-821-5525, 816-

Page 2

6 Product Service 1-800-522-7658 Chapter 2: Prerequisites Location Requirements The PuriCare should be located away from traffic patterns, doors,

Page 3

7 Product Service 1-800-522-7658 Chapter 2: Prerequisites Electrical Requirements The different PuriCare models have the following electr

Page 4

8 Product Service 1-800-522-7658 Chapter 2: Prerequisites Space Requirements The dimensions for the different models are shown in Appendix B: Ver

Page 5

9 Product Service 1-800-522-7658 CCHHAAPPTTEERR 33 GGEETTTTIINNGG SSTTAARRTTEEDD Now that the site for your Vertical Flow Sta

Page 6 - About This Manual

10 Product Service 1-800-522-7658 Chapter 3: Getting Started Unpacking Your Vertical Flow Station Carefully unpack your PuriCare and inspect it f

Page 7 - Typographical Conventions

11 Product Service 1-800-522-7658 Chapter 3: Getting Started PuriCare Components Labconco manufactures Vertical Flow Stations for use wit

Page 8

12 Product Service 1-800-522-7658 Chapter 3: Getting Started Exhaust System Requirements The Vertical Flow Station discharges its HEPA filtered e

Page 9

13 Product Service 1-800-522-7658 CCHHAAPPTTEERR 44 TTHHEEOORRYY OOFF OOPPEERRAATTIIOONN AANNDD SSAAFFEETTYY PPRREECCAAUUTTI

Page 10 - Exhaust Requirements

14 Product Service 1-800-522-7658 Chapter 4: Theory Of Operation And Safety Precautions HEPA Filters HEPA filters are disposable, dry-type partic

Page 11 - Electrical Requirements

15 Product Service 1-800-522-7658 Chapter 4: Theory Of Operation And Safety Precautions Directional Airflow Directional airflow plays

Page 12 - Overhead Clearance

Copyright Information Copyright © 2003 Labconco Corporation. All rights reserved. Labconco Corporation 8811 Prospect Avenue Kansas City, Missouri 6

Page 13

16 Product Service 1-800-522-7658 Chapter 4: Theory Of Operation And Safety Precautions Impellers and Motor/Blower The Vertical Flow Station

Page 14 - Flow Station

17 Product Service 1-800-522-7658 Chapter 4: Theory Of Operation And Safety Precautions The speed controls are electronic circuits that al

Page 15 - PuriCare Components

18 Product Service 1-800-522-7658 Chapter 4: Theory Of Operation And Safety Precautions HEPA filters are only effective for the entrapment of part

Page 16 - Initial Certification

19 Product Service 1-800-522-7658 Chapter 4: Theory Of Operation And Safety Precautions Avoid the use of flammable gases or solvents in th

Page 17

20 Product Service 1-800-522-7658 Chapter 4: Theory Of Operation And Safety Precautions Proper operation of the station depends largely upon the s

Page 18 - HEPA Filters

21 Product Service 1-800-522-7658 CCHHAAPPTTEERR 55 UUSSIINNGG YYOOUURR PPUURRIICCAARREE Operating the Sash The sash of the

Page 19 - Directional Airflow

22 Product Service 1-800-522-7658 Chapter 5: Using Your PuriCare The sash must be completely closed for the PuriCare to contain properly. 5

Page 20 - Speed Controls

23 Product Service 1-800-522-7658 Chapter 5: Using Your PuriCare Working In Your PuriCare Planning • Thoroughly understand procedures

Page 21 - Safety Precautions

24 Product Service 1-800-522-7658 Chapter 5: Using Your PuriCare Loading Materials and Equipment • Only load the materials required for the proce

Page 22

25 Product Service 1-800-522-7658 Chapter 5: Using Your PuriCare Wipe-Down • Wipe down the interior surfaces of the station with 70% ethan

Page 23

TTAABBLLEE OOFF CCOONNTTEENNTTSS CHAPTER 1: INTRODUCTION 1 About This Manual 2 Typographical Conventions 3

Page 24

26 Product Service 1-800-522-7658 CCHHAAPPTTEERR 66 MMAAIINNTTAAIINNIINNGG YYOOUURR PPUURRIICCAARREE Now that you have an un

Page 25 - Operating the Sash

27 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare • Using an appropriate optical glass cleaner and cloth, clean the s

Page 26

28 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare Upper Prefilter Removal: 1. Loosen the nuts that secure the two upper pre

Page 27 - Working In Your PuriCare

29 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare 4. Replace the prefilter elements, ensuring the air flow direction

Page 28

30 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare The service operations listed in the rest of this chapter should only be pe

Page 29

31 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare 5. Place the pattern with the hole over the other prefilter hole.

Page 30 - Schedule

32 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare 6. Using a thermal anemometer, measure the velocity at the center of each

Page 31 - Service Operations

33 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare Supply HEPA Filter Replacement The HEPA filters should only be

Page 32

34 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare 5. Locate the four locking bolts that secure the upper plenum. They are l

Page 33

35 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare To Remove the Exhaust HEPA Filter: The exhaust HEPA filter is awkwa

Page 34 - Primary Method

Downflow Velocities 30 Downflow Velocity Grid Patterns 30 Inflow Velocity Calculation – Primary Method 30 Inflow Veloc

Page 35 - Secondary Method

36 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare Impeller and Motor/Blower Maintenance and Replacement The motor/blowe

Page 36 - Speed Control Adjustments

37 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare 5. Locate the four locking bolts that secure the upper plenum. The

Page 37 - Replacement

38 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare 8. Plug in the station and have it recertified before use. Diffuser R

Page 38

39 Product Service 1-800-522-7658 Chapter 6: Maintaining Your PuriCare Storage If the PuriCare is to be left unused for more than one mont

Page 39 - Exhaust HEPA Filter

40 Product Service 1-800-522-7658 CCHHAAPPTTEERR 77 MMOODDIIFFYYIINNGG YYOOUURR VVEERRTTIICCAALL FFLLOOWW SSTTAATTIIOONN

Page 40 - Maintenance and

41 Product Service 1-800-522-7658 Chapter 7: Modifying Your Open Access Station Figure 7-1

Page 41

42 Product Service 1-800-522-7658 CCHHAAPPTTEERR 88 TTRROOUUBBLLEESSHHOOOOTTIINNGG Refer to the following table if your Vertica

Page 42 - Diffuser Removal

43 Product Service 1-800-522-7658 Chapter 8: Troubleshooting PROBLEM CAUSE CORRECTIVE ACTION Slight increase in pressure reading HEPA

Page 43 - Storage

44 Product Service 1-800-522-7658 AAPPPPEENNDDIIXX AA VVEERRTTIICCAALL FFLLOOWW SSTTAATTIIOONN CCOOMMPPOONNEENNTTSS Illustration

Page 44 - Installing a Shelf

45 Product Service 1-800-522-7658 Appendix A: Purifier Components A-1

Page 45

1 Product Service 1-800-522-7658 CCHHAAPPTTEERR 11 IINNTTRROODDUUCCTTIIOONN Congratulations on your purchase of a Labconco Puri

Page 46

46 Product Service 1-800-522-7658 AAPPPPEENNDDIIXX BB VVEERRTTIICCAALL FFLLOOWW SSTTAATTIIOONN DDIIMMEENNSSIIOONNSS B-1

Page 47

47 Product Service 1-800-522-7658 AAPPPPEENNDDIIXX CC VVEERRTTIICCAALL FFLLOOWW SSTTAATTIIOONN SSPPEECCIIFFIICCAATTIIOONNSS St

Page 48

48 Product Service 1-800-522-7658 Appendix C: Vertical Flow Station Specifications Station Model Electrical Requirements 3830000 to –09 115 V

Page 49

49 Product Service 1-800-522-7658 Appendix C: Vertical Flow Station Specifications C-1

Page 50

50 Product Service 1-800-522-7658 Appendix C: Vertical Flow Station Specifications C-2

Page 51 - Impeller Specifications

51 Product Service 1-800-522-7658 AAPPPPEENNDDIIXX DD PPUURRIICCAARREE AACCCCEESSSSOORRIIEESS Shelf Kit Shelf kits are available

Page 52 - Motor Specifications

52 Product Service 1-800-522-7658 AAPPPPEENNDDIIXX EE QQUUIICCKK CCHHAARRTT FFOORR TTHHEE PPUURRIICCAARREE VVEERRTTIICCAALL FFLLO

Page 53

53 Product Service 1-800-522-7658 AAPPPPEENNDDIIXX FF RREEFFEERREENNCCEESS Many excellent reference texts and booklets are currently

Page 54

54 Product Service 1-800-522-7658

Page 55 - Shelf Kit

2 Product Service 1-800-522-7658 Chapter 1: Introduction About This Manual This manual is designed to help you learn how to install, use, and mai

Page 56

3 Product Service 1-800-522-7658 Chapter 1: Introduction Appendix A: Vertical Flow Station Components contains labeled diagrams of all of

Page 57 - Websites of Interest:

4 Product Service 1-800-522-7658 Chapter 1: Introduction • Critical information is presented in boldface type in paragraphs that are preceded by

Page 58

5 Product Service 1-800-522-7658 CCHHAAPPTTEERR 22 PPRREERREEQQUUIISSIITTEESS Before you install your Vertical Flow Station, y

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